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Phosphorus Removal from Dairy Wastewater: Technologies and Economics, Lab Reports of Engineering

The importance of removing phosphorus from dairy wastewater, the methods used for its removal, and the economic analysis of various phosphorus removal systems. Techniques such as mechanical or gravity separation, lime treatment, liquid alum, iron compounds, biological processes, and magnesium, struvite precipitation. It also includes a case study of a dairy farm and an economic analysis of a struvite crystallizer system.

Typology: Lab Reports

Pre 2010

Uploaded on 08/19/2009

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Download Phosphorus Removal from Dairy Wastewater: Technologies and Economics and more Lab Reports Engineering in PDF only on Docsity! 1 Phosphorus Removal from Dairy Wastewater Montessa Young December 2, 2003 Ag Waste Management Why Remove Phosphorus? • Nitrogen: Phosphorus uptake in plants – Corn Silage 4.4:1 – Alfalfa 10.2:1 – Tall Fescue 9.85 :1 • Nitrogen: Phosphorus in dairy manure – 6.4:1 as produced, 3.2:1 after losses • Application of manure to nitrogen rates will over apply phosphorus. • Idaho regulation based on phosphorus Where is this technology needed? • Large dairies with a limited land base – Flush facilities – Areas with high density of dairies – Field attributes that prevent liquid application – Fields that have had phosphorus over applied to in the past. Methods to Remove Phosphorus • Mechanical or gravity separation • Lime (Calcium) • Liquid Alum (Aluminum) • Iron Compounds • Biological processes • Magnesium, Struvite precipitation Phosphorus Cycle Comparing Methods • Most numbers based on laboratory conditions and not full scale farm operations • All work with different wastewater with varying concentrations of phosphorus and solids. • Difference in number reporting – Capture Efficiency – Removal Efficiency – Total Phosphorus (TP) vs. Soluble Phosphorus (SP) • Varying dosage rates of each chemical 2 Mechanical or Gravity Separation • Theory: Removing solids from wastewater will remove the phosphorus • How it Works: Gravity separation in cement or earthen separators. Mechanical separation by screw press, slope screen, centrifuge. • Removal Efficiency: – Slope screen mechanical : 5% – Screw press mechanical: decreased TP by 65%, increased SP – Gravity separation: 25%-75% Lime (Calcium) • Theory: Lime acts as a coagulant to settle out phosphorus • How it Works: Calcium reacts with the natural bicarbonate alkalinity to form calcium carbonate, which raises the pH. At ph>10 hydroxylapatite forms. • Removal Efficiency: Low dosage (1.3 g/L): 39% SP in one hour High dosage (6.6 g/L): 78% SP in one hour Liquid Alum (Aluminum) • Theory: Aluminum acts a coagulant to settle out phosphorus • How it Works: Soluble P combines with aluminum to form insoluble phosphates or adsorbs onto oxides. Performs in neutral to acidic range. • Removal Efficiency: – Low dosage (.8 g/L): 41% SP in one hour – High dosage (8 g/L): 100% SP in one hour 82% TP in one hour Iron Compounds • Theory: Iron acts a coagulant to settle out phosphorus • How it Works: Soluble P combines with ferric chloride or ferric sulfate to form insoluble oxides. Performs in acidic range. • Removal Efficiency: – Low dosage (0.8 g/L): 42% SP in one hour – High dosage (8 g/L): 100% SP in one hour 74% TP in one hour Biological Processes • Theory: Biomass will consume phosphorus, die and be settled out. • How it Works: Waste goes through alternating periods of low aeration/low growth and high aeration/ high growth in which the biomass luxury consume phosphorus. • Removal Efficiency: – 31% to 91% (swine) range due to pH, phosphorus species, and metal ions. Magnesium, Struvite Precipitation • Theory: Magnesium acts as a coagulant to settle out phosphorus. • How it Works: Magnesium, ammonium and phosphate ions when at a pH of 7 to 11 will combine to form struvite (MgNH4PO4*6 H2O) • Removal Efficiency: – 90% reduction in SP (swine)
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