Docsity
Docsity

Prepare for your exams
Prepare for your exams

Study with the several resources on Docsity


Earn points to download
Earn points to download

Earn points by helping other students or get them with a premium plan


Guidelines and tips
Guidelines and tips

Polymers project for class 12, Study Guides, Projects, Research of Chemistry

Helpful for CBSE class 12th students

Typology: Study Guides, Projects, Research

2020/2021
On special offer
30 Points
Discount

Limited-time offer


Uploaded on 06/02/2021

sampa-roy
sampa-roy 🇮🇳

1 document

1 / 26

Toggle sidebar
Discount

On special offer

Related documents


Partial preview of the text

Download Polymers project for class 12 and more Study Guides, Projects, Research Chemistry in PDF only on Docsity! Polymer Appearance of real linear polymer chains as recorded using an atomic force microscope on surface under liquid medium. Chain contour length for this polymer is ~204 nm; thickness is ~0.4 nm. A polymer is a large molecule (macromolecule) composed of repeating structural units. These subunits are typically connected by covalent chemical bonds. Although the term polymer is sometimes taken to refer to plastics, it actually encompasses a large class of natural and synthetic materials with a wide variety of properties. Because of the extraordinary range of properties of polymeric materials, they play an essential and ubiquitous role in everyday life. This role ranges from familiar synthetic plastics and elastomers to natural biopolymers such as nucleic acids and proteins that are essential for life. Natural polymeric materials such as shellac, amber, and natural rubber have been used for centuries. A variety of other natural polymers exist, such as cellulose, which is the main constituent of wood and paper. The list of synthetic polymers includes synthetic rubber, Bakelite, neoprene, nylon, PVC, polystyrene, polyethylene, polypropylene, polyacrylonitrile, PVB, silicone, and many more. Most commonly, the continuously linked backbone of a polymer used for the preparation of plastics consists mainly of carbon atoms. A simple example is polyethylene, whose repeating unit is based on ethylene monomer. However, other structures do exist; for example, elements such as silicon form familiar materials such as silicones, examples being silly putty and waterproof plumbing sealant. Oxygen is also commonly present in polymer backbones, such as those of polyethylene glycol, polysaccharides (in glycosidic bonds), and DNA (in phosphodiester bonds). Polymers are studied in the fields of polymer chemistry, polymer physics, and polymer science. Overview While the term polymer in popular usage suggests "plastic", polymers comprise a large class of natural and synthetic materials with a variety of properties and purposes. Natural polymer materials such as shellac and amber have been in use for centuries. Paper is manufactured from cellulose, a naturally occurring polysaccharide found in plants. Biopolymers such as proteins and nucleic acids play important roles in biological processes. Henri Braconnot's pioneering work in derivative cellulose compounds is perhaps the earliest important work in modern polymer science. The development of vulcanization later in the nineteenth century improved the durability of the natural polymer rubber, signifying the first popularized semi-synthetic polymer. The first wholly synthetic polymer, Bakelite, was discovered in 1907. Until the 1920s, most scientists believed that polymers were clusters of small molecules (called colloids), without definite molecular weights, held together by an unknown force, a concept known as association theory. In 1922, German chemist Hermann Staudinger proposed that polymers were comprised of "macromolecules" consisted of long chains of atoms held together by covalent bonds. Though poorly received at first, experimental work by Wallace Carothers, Herman Mark, and others provided further evidence for Staudinger's theory. By the mid-1930s, the macromolecular theory of polymer structure was widely accepted. For this and other work in the field, Staudinger was ultimately awarded the Nobel Prize. In the intervening century, synthetic polymer materials such as Nylon, polyethylene, Teflon, and silicone have formed the basis for a burgeoning polymer industry. Synthetic polymers today find application in nearly every industry and area of life. Polymers are used in the fabrication of microprocessors, the development of new pharmaceuticals, and improving yield in petroleum extraction. Polymers are used as adhesives and lubricants, as well as structural components for products ranging from childrens' toys to aircraft. Future applications include polymeric transistors and substrates for flexible components and displays, enhanced drug delivery methods, and the development of smart materials. Polymer science Most polymer research may be categorized as polymer science, a sub-discipline of materials science which includes researchers in chemistry (especially organic chemistry), physics, and engineering. The field of polymer science includes both experimental and theoretical research. The IUPAC recommends that polymer science be roughly divided into two subdisciplines: polymer chemistry (or macromolecular chemistry) and polymer physics. In practice the distinction between the two is rarely clearcut. The study of biological polymers, their structure, function, and method of synthesis is generally the purview of biology, biochemistry, and biophysics. These disciplines share some of the terminology familiar to polymer science, especially when describing the synthesis of biopolymers such as DNA or polysaccharides. However, usage differences persist, such as the practice of using The size and complexity of polymer molecules also requires specialized descriptions of molecular dimensions and ordering. Globular macromolecules, such as proteins, may have a well-defined semi-rigid structure where conventional descriptions of atomic positions, bond lengths, and angles are adequate and appropriate. On the other hand, structurally simple polymers, such as linear polymers, possess hundreds or thousands of degrees of rotational freedom, allowing the polymer chain to adopt multiple conformations. The size and positions of such molecules are described statistically, with molecular volume expressed as a function of the radius of gyration or mean end-to-end distance. Molecular simulations or light scattering may also be used to determine an energetically favorable "average conformation" for a collection of polymer molecules. Describing the crystallinity of a polymer presents some degree of ambiguity. In some cases, the term crystalline finds identical usage to that used in conventional crystallography. For example, the structure of a crystalline protein or polynucleotide, such as a sample prepared for x-ray crystallography, may be defined in terms of a conventional unit cell comprised of one or more polymer molecules with cell dimensions of hundreds of angstroms or more. When applied to a synthetic polymer, however, the term crystalline implies regions of three-dimensional ordering on atomic (rather than macromolecular) length scales, usually arising from intramolecular folding and/or stacking of adjacent chains. Synthetic polymers may consist of both crystalline and amorphous regions; the degree of crystallinity may be expressed in terms of a weight fraction or volume fraction of crystalline material. Few synthetic polymers are entirely crystalline. A stereochemical description of a polymer molecule also requires specialized terminology. There are some polymers in which chirality in the monomer is retained following polymerization. In other polymers a chiral center may be created by the polymerization process. There is also a large vocabulary used to describe the nature of the monomers and the precise arrangement of these monomers relative to one another. A polymer consisting of exactly one type of monomer, such as poly(styrene), is classifed as a homopolymer. Polymers with more than one variety of monomer are called copolymers, such as ethylene-vinyl acetate. Some biological polymers are composed of a variety of different but structurally related monomers, such as polynucleotides composed of nucleotide subunits. A polyelectrolyte molecule is a polymer molecule comprised of primarily ionizable repeating subunits. An ionomer molecule is also ionizable, but to a lesser degree. The simplest form of polymer molecule is a straight chain or linear polymer, composed of a single main chain. A branched polymer molecule is composed of a main chain with one or more substituent side chains or branches. Special types of branched polymers include star polymers, comb polymers, and brush polymers. If the polymer contains a side chain that has a different composition or configuration than the main chain the polymer is called a graft or grafted polymer. A cross-link suggests a branch point from which four or more distinct chains emanate. A polymer molecule with a high degree of crosslinking is referred to as a polymer network. Macroscopic description The macroscopic physical properties of polymers in many cases reflect that of any other molecular substance. Polymer materials may be transparent, translucent, or opaque, and may be insulators, conductors, or semiconductors. Other properties, however, especially those governing phase transitions, may have distinct meanings (or no meaning at all) when applied to polymers. The "melting point" of a polymer, for example, refers not a solid- liquid phase transition but a transition from a crystalline or semi- crystalline phase to a solid amorphous phase. Though abbreviated as simply "Tm", the property in question is more properly called the "crystalline melting temperature". Among synthetic polymers, crystalline melting is only discussed with regards to thermoplastics, as thermosetting polymers will decompose at high temperatures rather than melt. The boiling point of a polymer substance is never defined, in that polymers will decompose before reaching assumed boiling temperatures. A parameter of particular interest in synthetic polymer manufacturing is the glass transition temperature (Tg), which describes the temperature at which amorphous polymers undergo a second order phase transition from a rubbery, viscous amorphous solid to a brittle, glassy amorphous solid. The glass transition temperature may be engineered by altering the degree of branching or cross-linking in the polymer or by the addition of plasticizer. Polymer synthesis The repeating unit of the polymer polypropylene Polymerization is the process of combining many small molecules known as monomers into a covalently bonded chain. During the polymerization process, some chemical groups may be lost from each monomer. This is the case, for example, in the polymerization of PET polyester. The monomers are terephthalic acid (HOOC-C6H4- COOH) and ethylene glycol (HO-CH2-CH2-OH) but the repeating unit is -OC-C6H4-COO-CH2-CH2-O-, which corresponds to the combination of the two monomers with the loss of two water molecules. The distinct piece of each monomer that is incorporated into the polymer is known as a repeat unit or monomer residue. Laboratory synthesis Laboratory synthetic methods are generally divided into two categories, step-growth polymerization and chain-growth polymerization. The essential difference between the two is that in chain growth polymerization, monomers are added to the chain one at a time only, whereas in step-growth polymerization chains of monomers may combine with one another directly. However, some newer methods such as plasma polymerization do not fit neatly into either category. Synthetic polymerization reactions may be carried out with or without a catalyst. Laboratory synthesis of biopolymers, especially of proteins, is an area of intensive research. Biological synthesis polymers include star polymers, comb polymers, brush polymers, dendronized polymers, ladders, and dendrimers. Branching of polymer chains affects the ability of chains to slide past one another by altering intermolecular forces, in turn affecting bulk physical polymer properties. Long chain branches may increase polymer strength, toughness, and the glass transition temperature (Tg) due to an increase in the number of entanglements per chain. The effect of such long-chain branches on the size of the polymer in solution is characterized by the branching index. Random length and atactic short chains, on the other hand, may reduce polymer strength due to disruption of organization and may likewise reduce the crystallinity of the polymer. A good example of this effect is related to the range of physical attributes of polyethylene. High-density polyethylene (HDPE) has a very low degree of branching, is quite stiff, and is used in applications such as milk jugs. Low-density polyethylene (LDPE), on the other hand, has significant numbers of both long and short branches, is quite flexible, and is used in applications such as plastic films. Dendrimer and dendron Dendrimers are a special case of polymer where every monomer unit is branched. This tends to reduce intermolecular chain entanglement and crystallization. Alternatively, dendritic polymers are not perfectly branched but share similar properties to dendrimers due to their high degree of branching. The architecture of the polymer is often physically determined by the functionality of the monomers from which it is formed. This property of a monomer is defined as the number of reaction sites at which may form chemical covalent bonds. The basic functionality required for forming even a linear chain is two bonding sites. Higher functionality yields branched or even crosslinked or networked polymer chains. An effect related to branching is chemical crosslinking - the formation of covalent bonds between chains. Crosslinking tends to increase Tg and increase strength and toughness. Among other applications, this process is used to strengthen rubbers in a process known as vulcanization, which is based on crosslinking by sulfur. Car tires, for example, are highly crosslinked in order to reduce the leaking of air out of the tire and to toughen their durability. Eraser rubber, on the other hand, is not crosslinked to allow flaking of the rubber and prevent damage to the paper. A cross-link suggests a branch point from which four or more distinct chains emanate. A polymer molecule with a high degree of crosslinking is referred to as a polymer network. Sufficiently high crosslink concentrations may lead to the formation of an infinite network, also known as a gel, in which networks of chains are of unlimited extent—essentially all chains have linked into one molecule. Chain length The physical properties of a polymer are strongly dependent on the size or length of the polymer chain. For example, as chain length is increased, melting and boiling temperatures increase quickly. Impact resistance also tends to increase with chain length, as does the viscosity, or resistance to flow, of the polymer in its melt state. Chain length is related to melt viscosity roughly as 1:103.2, so that a tenfold increase in polymer chain length results in a viscosity increase of over 1000 times. Increasing chain length furthermore tends to decrease chain mobility, increase strength and toughness, and increase the glass transition temperature (Tg). This is a result of the increase in chain interactions such as Van der Waals attractions and entanglements that come with increased chain length. These interactions tend to fix the individual chains more strongly in position and resist deformations and matrix breakup, both at higher stresses and higher temperatures. A common means of expressing the length of a chain is the degree of polymerization, which quantifies the number of monomers incorporated into the chain. As with other molecules, a polymer's size may also be expressed in terms of molecular weight. Since synthetic polymerization techniques typically yield a polymer product including a range of molecular weights, the weight is often expressed statistically to describe the distribution of chain lengths present in the same. Common examples are the number average molecular weight and weight average molecular weight. The ratio of these two values is the polydispersity index, commonly used to express the "width" of the molecular weight distribution. A final measurement is contour length, which can be understood as the length of the chain backbone in its fully extended state. The flexibility of an unbranched chain polymer is characterized by its persistence length. Monomer arrangement in copolymers Monomers within a copolymer may be organized along the backbone in a variety of ways. • Alternating copolymers possess regularly alternating monomer residues: [AB...]n (2). • Periodic copolymers have monomer residue types arranged in a repeating sequence: [AnBm...] m being different from n . • Statistical copolymers have monomer residues arranged according to a known statistical rule. A statistical copolymer in which the probability of finding a particular type of monomer residue at an particular point in the chain is independent of the types of surrounding monomer residue may be referred to as a truly random copolymer (3). • Block copolymers have two or more homopolymer subunits linked by covalent bonds (4). Polymers with two or three blocks of two distinct chemical species (e.g., A and B) are called diblock copolymers and triblock copolymers, respectively. Polymers with three blocks, each of a different chemical species (e.g., A, B, and C) are termed triblock terpolymers. • Graft or grafted copolymers contain side chains that have a different composition or configuration than the main chain. (5) Tacticity Tacticity describes the relative stereochemistry of chiral centers in neighboring structural units within a macromolecule. There are three types: isotactic (all substituents on the same side), atactic (random placement of substituents), and syndiotactic (alternating placement of substituents). abbreviated as simply Tm, the property in question is more properly called the crystalline melting temperature. Among synthetic polymers, crystalline melting is only discussed with regards to thermoplastics, as thermosetting polymers will decompose at high temperatures rather than melt. Glass transition temperature A parameter of particular interest in synthetic polymer manufacturing is the glass transition temperature (Tg), which describes the temperature at which amorphous polymers undergo a transition from a rubbery, viscous amorphous solid, to a brittle, glassy amorphous solid. The glass transition temperature may be engineered by altering the degree of branching or crosslinking in the polymer or by the addition of plasticizer. Mixing behavior Phase diagram of the typical mixing behavior of weakly interacting polymer solutions. In general, polymeric mixtures are far less miscible than mixtures of small molecule materials. This effect results from the fact that the driving force for mixing is usually entropy, not interaction energy. In other words, miscible materials usually form a solution not because their interaction with each other is more favorable than their self- interaction, but because of an increase in entropy and hence free energy associated with increasing the amount of volume available to each component. This increase in entropy scales with the number of particles (or moles) being mixed. Since polymeric molecules are much larger and hence generally have much higher specific volumes than small molecules, the number of molecules involved in a polymeric mixture is far smaller than the number in a small molecule mixture of equal volume. The energetics of mixing, on the other hand, is comparable on a per volume basis for polymeric and small molecule mixtures. This tends to increase the free energy of mixing for polymer solutions and thus make solvation less favorable. Thus, concentrated solutions of polymers are far rarer than those of small molecules. Furthermore, the phase behavior of polymer solutions and mixtures is more complex than that of small molecule mixtures. Whereas most small molecule solutions exhibit only an upper critical solution temperature phase transition, at which phase separation occurs with cooling, polymer mixtures commonly exhibit a lower critical solution temperature phase transition, at which phase separation occurs with heating. In dilute solution, the properties of the polymer are characterized by the interaction between the solvent and the polymer. In a good solvent, the polymer appears swollen and occupies a large volume. In this scenario, intermolecular forces between the solvent and monomer subunits dominate over intramolecular interactions. In a bad solvent or poor solvent, intramolecular forces dominate and the chain contracts. In the theta solvent, or the state of the polymer solution where the value of the second virial coefficient becomes 0, the intermolecular polymer-solvent repulsion balances exactly the intramolecular monomer-monomer attraction. Under the theta condition (also called the Flory condition), the polymer behaves like an ideal random coil. The transition between the states is known as a coil-globule transition. Inclusion of plasticizers Inclusion of plasticizers tends to lower Tg and increase polymer flexibility. Plasticizers are generally small molecules that are chemically similar to the polymer and create gaps between polymer chains for greater mobility and reduced interchain interactions. A good example of the action of plasticizers is related to polyvinylchlorides or PVCs. A uPVC, or unplasticized polyvinylchloride, is used for things such as pipes. A pipe has no plasticizers in it, because it needs to remain strong and heat- resistant. Plasticized PVC is used for clothing for a flexible quality. Plasticizers are also put in some types of cling film to make the polymer more flexible. Chemical properties The attractive forces between polymer chains play a large part in determining a polymer's properties. Because polymer chains are so long, these interchain forces are amplified far beyond the attractions between conventional molecules. Different side groups on the polymer can lend the polymer to ionic bonding or hydrogen bonding between its own chains. These stronger forces typically result in higher tensile strength and higher crystalline melting points. The intermolecular forces in polymers can be affected by dipoles in the monomer units. Polymers containing amide or carbonyl groups can form hydrogen bonds between adjacent chains; the partially positively charged hydrogen atoms in N-H groups of one chain are strongly attracted to the partially negatively charged oxygen atoms in C=O groups on another. These strong hydrogen bonds, for example, result in the high tensile strength and melting point of polymers containing urethane or urea linkages. Polyesters have dipole-dipole bonding between the oxygen atoms in C=O groups and the hydrogen atoms in H-C groups. Dipole bonding is not as strong as hydrogen bonding, so a polyester's melting point and strength are lower than Kevlar's (Twaron), but polyesters have greater flexibility. Ethene, however, has no permanent dipole. The attractive forces between polyethylene chains arise from weak van der Waals forces. Molecules can be thought of as being surrounded by a cloud of negative electrons. As two polymer chains approach, their electron clouds repel one another. This has the effect of lowering the electron density on one side of a polymer chain, creating a slight positive dipole on this side. This charge is enough to attract the second polymer chain. Van der Waals forces are quite weak, however, so polyethylene can have a lower melting temperature compared to other polymers. Standardized polymer nomenclature There are multiple conventions for naming polymer substances. Many commonly used polymers, such as those found in consumer products, are referred to by a common or trivial name. The trivial name is assigned based on historical precedent or popular usage rather than a standardized naming convention. Both the American Chemical Society (ACS)[32] and IUPAC [33] have proposed standardized naming conventions; the ACS and IUPAC conventions are similar but not identical.[34] Examples of the differences between the various naming conventions are given in the table below: Common name ACS name IUPAC name Poly(ethylene Poly(oxyethylene) Poly(oxyethene) • Pour the resin mixture into a clean half of a petri dish. Allow the mixture to sit, undisturbed, forapproximately one hour or until hard. • If desired, a clean, dry penny can be added to the resin after it has set for about 5 minutes. Toavoid air bubbles, coat the penny with a small amount of the mixed resin before adding it to theresin mixture in the petri dish. BAKELITE, The First Synthetic Polymer Bakelite, a phenol-formaldehyde polymer, was the first completely synthetic plastic, first made by Leo Baekeland in1907. Baekeland and an assistant started their research in 1904 looking for a synthetic substitute for shellac.Bakelite was commercially introduced in 1909. Bakelite was first used to make billiard balls, but, later, was used tomake molded insulation, valve parts, knobs, buttons, knife handles, many types of molded plastic containers forradios and electronic instruments, and more. Safety Precautions • Wear safety goggles at all times in the laboratory. • Formalin is an irritant to the skin, eyes, and mucous membranes. • Phenol is toxic via skin contact. It is listed as a carcinogen. • Glacial acetic acid is an irritant and can cause burns on contact. • Work under a hood and wear gloves and protective clothing when working with these materials. Materials needed • Phenol-formaldehyde reaction mixture (freshly prepared solution should be available. Thereaction mixture is made by mixing 25 g 36-40% formaldehyde + 20 g phenol + 55 mL glacialacetic acid.) • Hydrochloric acid, HCl, concentrated • 150-mL beaker • stirring rod Procedure • Under a hood, measure 25 mL of the phenol-formaldehyde reaction mixture into a 150-mL beaker.Place the beaker on a white paper towel. • Add 10 mL of concentrated hydrochloric acid, slowly, with stirring. • Add additional hydrochloric acid, dropwise, with stirring. (You will need approximately 2 mL ofHCl.) As the polymerization point is reached, a white precipitate will form and dissolve. At thepoint where polymerization begins, the white precipitate will not dissolve. • Continue to stir as the plastic forms and becomes pink in color. • Wash the plastic well before handling. RUBBER, A Natural Polymer Natural latex is found in the inner bark of many trees, especially thosefound in Brazil and the Far East. The whitesticky sap of plants such as milkweed and dandelions is also a latex. Latex will turn into a rubbery mass within 12hours after it is exposed to the air. The latex protects the tree or plant by covering the wound with a rubberymaterial like a bandage. CH3 CH2=C-CH=CH2 2-methyl-1,3-butadiene Natural rubber is a polymer of isoprene (2-methyl-1,3- butadiene, seeFigure 1) in the form of folded polymeric chains which are joined in a network structure and have a high degree of flexibility (See Figure 2). Upon application of a stress to a rubber material, such as blowing up a balloon or stretching a rubber band, the polymer chain, which israndomly oriented, undergoes bond rotations allowing the chain to beextended or elongated (See Figure 3). The fact that the chains are joinedin a network allows for elastomeric recoverability since the cross-linked chains cannot irreversibly slide over oneanother. The changes in arrangement are not constrained by chain rigidity due to crystallization or high viscosity due to a glassy state. Since latex will solidify in air, a stabilizer is added to preventpolymerization if the latex is to be stored or shipped inliquid form. The stabilizer is usually 0.5 to 1% ammonia. When the ammonia is removed by evaporation or byneutralization, the latex will solidify into rubber. NYLON, A Condensation Polymer Nylon was the result of research directed by Wallace Hume Carothers at du Pont. The research team was interestedin duplicating the characteristics of silk. Nylon gained rapid acceptance for use in stockings and in makingparachutes. Carothers, however, was subject to bouts of depression and in 1937, shortly before du Pont placednylon stockings on the market, Carothers committed suicide by drinking cyanide. Safety Precautions • Wear safety goggles at all times in the laboratory. • The materials in this experiment are considered toxic. They are irritants to the eyes and mucousmembranes. Wear gloves and work in a well ventilated area. Materials needed • Hexamethylenediamine (1,6-hexanediamine), 5% aqueous solutionSebacoyl chloride (or adipyl chloride), 5% solution in cyclohexaneSodium hydroxide, NaOH, 20% aqueous solution • Beaker, 50 mL • Forceps • Stirring rod. Procedure • Pour 10 mL of hexamethylenediamine solution into a 50 mL beaker. • Add 10 drops of 20% sodium hydroxide solution. Stir. • Carefully add 10 mL of sebacoyl chloride solution by pouring it down the wall of the tilted beaker.Two layers should be evident in the beaker and there should be an immediate formation of apolymer film at the interface between the two liquids. • Using forceps, pick up the mass at the center and slowly draw out the nylon, allowing a “rope” tobe formed. Use a stirring rod to wrap the rope and continue to pull it slowly from the mixture interface. • Wash the nylon well with water before handling. • Stir any remaining solutions left in the beak to form additional polymer. Wash the nylon wellwith water. • Commercially, nylon is made by mixing the components in bulk. Nylon thread, rod, and sheet aremade by melting and forming or extruding the polymer. SODIUM POLYACRYLATE, A Copolymer Superabsorbants were originally developed by the United States Department of Agriculture in 1966. This materialconsisted of a grafted copolymer of hydrolyzed starch-polyacrylonitrile (polyacrylonitrile is commonly known asAcrilan, Orion, or Creslan). The intended use was for additives for drilling fluid in off-shore secondary oil recoveryoperations and as agricultural thickeners. These materials were followed by synthetic superabsorbants that arepolyacrylic and polyacrylonitrile based. Some of these materials are capable of absorbing up to 2000 times theirweight of distilled water. When a starch-hydrolyzed polyacrylonitrile superabsorbant is mixed with glycerin or ethylene glycol, the resultingfirm gel has a rubbery texture and is very strong and resilient. This material can absorb about 300 to 400 times itsweight in distilled water and can “grow” many times its original size. This material was formed into various shapesand sold under names such as "Grow Creatures". The The sorting of polymer waste for recycling purposes may be facilitated by the use of the Resin identification codes developed by the Society of the Plastics Industry to identify the type of plastic. Product failure Chlorine attack of acetal resin plumbing joint In a finished product, such a change is to be prevented or delayed. Failure of safety-critical polymer components can cause serious accidents, such as fire in the case of cracked and degraded polymer fuel lines. Chlorine-induced cracking of acetal resin plumbing joints and polybutylene pipes has caused many serious floods in domestic properties, especially in the USA in the 1990s. Traces of chlorine in the water supply attacked vulnerable polymers in the plastic plumbing, a problem which occurs faster if any of the parts have been poorly extruded or injection molded. Attack of the acetal joint occurred because of faulty molding, leading to cracking along the threads of the fitting which is a serious stress concentration. Ozone-induced cracking in natural rubber tubing Polymer oxidation has caused accidents involving medical devices. One of the oldest known failure modes is ozone cracking caused by chain scission when ozone gas attacks susceptible elastomers, such as natural rubber and nitrile rubber. They possess double bonds in their repeat units which are cleaved during ozonolysis. Cracks in fuel lines can penetrate the bore of the tube and cause fuel leakage. If cracking occurs in the engine compartment, electric sparks can ignite the gasoline and can cause a serious fire. Fuel lines can also be attacked by another form of degradation: hydrolysis. Nylon 6,6 is susceptible to acid hydrolysis, and in one accident, a fractured fuel line led to a spillage of diesel into the road. If diesel fuel leaks onto the road, accidents to following cars can be caused by the slippery nature of the deposit, which is like black ice.
Docsity logo



Copyright © 2024 Ladybird Srl - Via Leonardo da Vinci 16, 10126, Torino, Italy - VAT 10816460017 - All rights reserved